HEV or electric automobile electric water pump,battery
cooling,coolant pump,electric car pump
DKB80 Series automotive Electric water pump
Boosting/circulation/Variable-frequency/Low-noise/shield pump/PWM
control/signal feedback
♣Applications
Apply to HEV(Hybrid Electrical Vehicle),EV(Electric Vehicles),
trains, ships and other heating circulation and cooling circulation
system.
1. Hybrid Electric Vehicle (HEV), Extended Range Electric Vehicle
(EREV) motor engine and controlling system cooling cycle.
2. Pure electric minibuses motor engine and controlling system
cooling cycle, battery auxiliary heating and cooling cycle.
3. Turbocharger cooling cycle.
4. Engine water cooling cycle.
5. 12KW pre-heater water cycle.
6. Other cooling system use.
♣Features
♦Single stage centrifugal pump
♦Magnetic force transmission (shield pump structure)
♦High efficiency brushless DC motor, low power consumption, high
efficiency, long service life.
♦With wide range operating temperature
♦PWM signal speed controlling (optional PG signal feedback )
♦With constant flow controlling
♦Reverse polarity protection
♦Dry running protection
♦Over Voltage, over current protection
♦Overload, over temperature protection
♦Automobile grade electronic components
♣Technical description (parts in contact with the liquid)
Pump head housing: PPS+GF
Impeller: PPS+GF
Shield cavity: PPS+GF
Shaft bearing: Carbon resin composite materials+ zirconia ceramic
washer
Shaft: hollow stainless steel shaft
Rotor: nylon injection packed
Seal ring: EPDM
♣Driving device (Including motor)
Driving electromagnet: magnet+nylon injection packed
Screws and nuts: SUS 304 stainless steel
Driving Motor : brushless motor
Motor wire frame: PPA+GF (white)
Pump housing: aluminum alloy
Bracket: SUS 304 stainless steel
Bracket hoop: US 304 stainless steel+ Damping rubber ring
Waterproof based on IP67 rating (en60529)
Connector:3 Pins or 4Pins (with PG signal feedback)
Nozzle diameter:22.6mm (inner diameter:16mm)
♣Model Specifications
DKB80-12A(SR/PG)
DKB80-24A(SR/PG)
With mounting bracket model suffix : SR (e.g:DKB80-12ASR)
With PG signal feedback pin model suffix:PG (e.g:DKB80-12APG)
♣Mounting instruction
DKB80 series pumps are centrifugal pumps which require pre-filled,
The pump installed in the lowest position of the system to ensure
that the impeller is always immersed in the liquid, or pre-filled
the pump before power on .
1: Pump should not be dry-running, even though it can dry-running
for 30 seconds (after 30 seconds dry-running, it will automatically
stop), Dry running will makes noise, also increasing abrasion to
the shaft and shaft sleeve.
2:Use the recommended diameter pipe connecting the pump inlet, if
you use a smaller diameter hose pump inlet, Due to the negative
pressure in the pump, the outside air easier enter to the pump
through the pipeline, it will make the pump performance
degradation, and also the air bubbles make damage to the pump.
3: As viewed from the pump inlet direction, the impeller rotates
clockwise (see the arrow on the outlet port).
4: The pump can be installed vertically or horizontally mounted
(see figure 1 ) When installed vertically, the outlet port should
be upward .
5:In order to avoid the dry- running (air get stuck in
impeller),the water pump outlet port should be vertical or in the
upper of the impeller. (see figure 1 )
6: The connected pipe should be vertically mounted (or no elbow in
20cm )to make the air discharged easily, the outlet pipe should not
be used less than 90 degrees
Elbow (see figure 2).
7: Do not use the seawater or other heavy pollution with big grain
impurity liquid as the liquid medium .
♣Temperature parameter
Medium liquid temperature: -40℃ to +120℃ (-40°F to + 248°F)
Working ambient temperature: -40℃ to +100℃ (-40°F to +212°F)
Storage temperature: -40℃ to +70℃ (-40°F to +158°F)
(up to 100 ℃, but it will shorten the service life)
♣System pressure
-0.2 to 2.5 bar ( 100℃ (212°F).
The service life is more than 20,000 hours based on the rated
voltage and 36℃(86°F) ambient temperature.
♣Voltage range
Rated 12V water pump, workable range 9V - 16V
Rated 24V water pump, workable range 18V - 30V
Although the motor can be used in a wide range of voltage and
temperature, but excessive or too low voltage and temperature will
affect the service life of the motor, the pump can not be exposed
to thermal radiation ambient.
Medium liquid: pure water, liquid mixture (Water with below 60%
glycol)
♣ Electrical parameter
| Working Voltage (VDC) | Rated Power (W) | Max Flow (L/H) | Max head (M) | Weight (g) |
| 9V-16V(12V) | 80W | 1800L/H | 10M | 750g |
| 18V-30V(24V) | 80W | 1800L/H | 10M | 750g |
♣Connector model and Pins
♣ Attentions
1. Working ambient temperature:-40℃--120℃, should try to avoid close to three-element catalytic, gas
discharge pipe system and engine during the installation, ensure
the working environment temperature.
2.The installation position of the water pump should as much as
possible close to the low water level, to extend the service life
of the pump.
3. In order to reduce water resistance, should as much as possible
to reduce the number elbow in piping in the installation, ensure no
any elbow within 20 cm from the pump.
4. Please use the pump far from the dusty environment, the dust is
harmful to reduce the service life
5. Pay attention to the purity of the water, avoid to jam and
impeller-blocked to reduce the service life of pump.
♣Curve chart
♣Overall dimensions
